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What are the air compression settings for air separation equipment?

What are the air compression settings for air separation equipment?
Jul 03, 2024
Author: DEAR AST

There are self-cleaning air filters, steam turbines, air compressors, booster engines, instrument compressors, etc.
(1) Self cleaning filters generally increase with the increase of air volume, the number of filter cartridges, and the number of layers. Generally, a single compressor needs to be equipped with a separate filter, which is also installed at the upper air outlet.
(2) A steam turbine is a type of work in which high-pressure steam expands and does work, driving the coaxial impeller to rotate, thereby achieving work on the working fluid.
(3) The investment in large air separation units for air compressors is generally single axis isothermal centrifugal compressors. The air compressor adopts outlet venting without setting reflux pipelines, and generally has minimum suction flow anti surge requirements. The inlet guide vanes are used for flow regulation. The main air compressor is equipped with a water washing system to flush the surface sediments of impellers and volutes at all levels.
(4) Boosters are generally invested in two types of large air separation units: single axis isothermal centrifugal compressors and gear centrifugal compressors. Among them, gear compressors have a significant advantage in energy consumption, especially in high pressure conditions.
(5) There are generally three forms of instrument air compressors: oil-free screw compressor, piston type, and centrifugal type. Due to the natural oil-free nature of piston type and centrifugal type, there is no need for an oil removal device. Only a drying device (for water removal) and a precision filter (for solid particles removal) are needed; Screw machines generally have two types: oil with oil and oil without oil, and then oil is removed. Oil injection screw machines need to be equipped with oil removal devices and high-precision oil removal filters to meet process requirements; When the gas volume is large, centrifugal compressors have advantages, such as fewer vulnerable parts, easy maintenance, and high cost-effectiveness.

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When the amount of processing air is reduced, the rising steam and reflux liquid in the upper column will be reduced, but the reflux ratio will not change. Therefore, the reduction of processing air in a small range will not affect the purity of oxygen and nitrogen, and the reduction of processing air volume will help to reduce the pressure of the upper and lower columns. However, according to the material balance, the production of oxygen and nitrogen will naturally decrease when the amount of processing air is reduced. If the amount of processing air is too small, there will be leakage on the tray. If the heat and mass exchange of the leaked liquid is not sufficient, the purity of oxygen and nitrogen will be greatly affected, and even the normal production can not be realized. Therefore, the minimum allowable load of distillation column is generally specified.
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