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Classification of liquid air separation equipment and selection of technological process

Classification of liquid air separation equipment and selection of technological process
Aug 28, 2024
Author: DEAR AST
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Liquid air separation equipment is an air separation device that directly produces liquid oxygen, nitrogen and other liquid products. Some liquid air separation equipment not only produces liquid products, but also produces a small amount of gas products.

 

According to the methods of obtaining liquid products, there are two kinds of liquid air separation equipment: one is to produce gaseous oxygen and nitrogen, and then convert gaseous products into liquid products through liquefaction device. The other is to produce liquid oxygen nitrogen and other products directly with liquid air separation equipment.

 

According to the pressure level, the liquid air separation unit can be divided into two categories: low pressure circulating liquid air separation and medium pressure circulating liquid air separation: low pressure circulating gas expansion is small, working pressure is low, and gas liquefaction is realized through phase change. In order to obtain cooling capacity, the circulating air quantity should be greatly increased, and the corresponding energy consumption will be greatly increased; while the medium pressure circulation has high working pressure and liquefaction temperature, The cooling capacity required for unit gas liquefaction is correspondingly reduced. Instead of isothermal condensation process, gas liquefaction is directly transformed into liquid, thus reducing the circulating gas volume and greatly reducing the energy consumption.

 

Generally, for air separation equipment with liquid product less than 1000m3/ h, the process flow of liquid air separation with full low-pressure air circulation is adopted; when the output of liquid product is required to be more than 2000-3000m3 / h, the process flow of liquid air separation with medium pressure refrigeration circulation is adopted.

 

In addition, the liquid air separation equipment manufacturers will also design the process flow of the liquid air separation unit and the configuration and organization of the monomer equipment according to the requirements of the liquid oxygen and nitrogen product users for the product purity and output.

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When the amount of processing air is reduced, the rising steam and reflux liquid in the upper column will be reduced, but the reflux ratio will not change. Therefore, the reduction of processing air in a small range will not affect the purity of oxygen and nitrogen, and the reduction of processing air volume will help to reduce the pressure of the upper and lower columns. However, according to the material balance, the production of oxygen and nitrogen will naturally decrease when the amount of processing air is reduced. If the amount of processing air is too small, there will be leakage on the tray. If the heat and mass exchange of the leaked liquid is not sufficient, the purity of oxygen and nitrogen will be greatly affected, and even the normal production can not be realized. Therefore, the minimum allowable load of distillation column is generally specified.
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