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What are the functions of AIPC air separation equipment?

What are the functions of AIPC air separation equipment?
Feb 12, 2025
Author: DEAR AST

Accurate control under all operating conditions: It can monitor the operating status of the air separation equipment in real time, and use condition recognition and adaptive control technology to automatically optimize the controller parameters online based on changes in the flow composition of the air raw materials, as well as factors such as environmental temperature and pressure, to ensure continuous and stable control of key process indicators such as oxygen purity, argon fraction, and ammonia content in the air separation unit.
Automation operation and safety assurance: Through process monitoring and intelligent load lifting technologies based on multivariate statistical analysis, early warning of key process indicators can be achieved. The operating experience and techniques of operators can also be solidified into the program, reducing the frequency of operation during the execution of scheduling instructions, improving execution efficiency and consistency, supporting dynamic linkage control combined with process experience, and ensuring the safe and smooth operation of the entire process under various working conditions.
Energy conservation, consumption reduction, and efficiency optimization: By utilizing multivariable optimization control and energy balance based technologies, energy consumption analysis and optimization are carried out for each link of the air separation equipment. The operating power of compressors, pumps, and other equipment is reasonably allocated, and the gas reflux, heating, and other processes are optimized to reduce overall energy consumption, improve energy utilization efficiency, and ultimately enhance the economic benefits of the device.

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Another part of the nitrogen vaporized in the liquefier is heated up to a certain temperature in the high pressure heat exchanger and pumped out to the low pressure nitrogen press, the nitrogen separated by the gas-liquid separator is also heated up by the high pressure heat exchanger and then goes to the low pressure nitrogen press, compressed to a certain pressure by the low pressure nitrogen press and then back to the high pressure heat exchanger for heat exchange with liquid air separat...
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Special pressure-bearing equipment generally bears internal pressure, that will cause tensile stress inside the shell, which is called working stress. The working stress is directly proportional to the pressure and diameter, and inversely proportional to the vessel wall thickness. The axial stress is half of the circumferential stress. Therefore, for cylindrical vessels, the stress of longitudinal weld is twice that of girth weld. Because the geometric shape of the spherical shell is symmetrical to the spherical center, and the axial stress is equal to the circumferential stress in numerical value. Therefore, the wall thickness of the spherical vessel can be reduced by half as much as that of the cylindrical vessel under the same pressure and diameter.
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