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There are several types of cold insulation materials for air separation equipment and their characteristics

There are several types of cold insulation materials for air separation equipment and their characteristics
Nov 17, 2023
Author: DEAR AST

The commonly used cold insulation materials include magnesium carbonate, glass wool, pearlescent sand, and slag cotton, and their characteristics are shown in the table below:

Name, brand

volume, mass

/kg·m-3

 thermal conductivity

/W(m·K)-1

specific heat capacity/

kJ(kg·K)-1

Other characteristics

Magnesium carbonate

400

130

0.05~0.07

0.03~0.04

1.00

1.00

requires a moisture content not greater than2.5%

 

Glass wool

130

0.047

0.84

diameter3~30μm

Expanded perlite

(Pearlescent sand)

≤80(Grade1)

150(Grade2)

0.04~0.058

0.04~0.05

0.67

0.84

grain size below1mm以下90%;1~2mmgrain size below10%;

Moisture content not greater than0.5%

mine

residue

Cotton

100

150

200

≤100

≤150

≤200

0.044

0.038~0.047

0.033~0.052

0.75

0.84

0.84

 

Moisture content not exceeding2%

 

 

Due to its light weight, good cold insulation performance, lower price, good fluidity, and ease of filling, pearlite sand is currently mainly used as a cold insulation material in equipment. A layer of slag wool can be installed at the bottom of the box, and slag wool or glass wool should also be installed in local compartments that often require maintenance.

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1. Before filling with pearlite, the water accumulated on the foundation surface of air separation unit must be removed, dried with hot air, and all manholes shall be closed. 2. When filling pearlite, all containers and pipes in the cold box should be inflated and kept at 50kPa pressure, then slightly open the valve of each meter pipeline, and all thermometers should be electrified to check whether the thermometer cable is damaged during the filling process. 3. The filled pearlite shall not be mixed with combustibles. 4. When filling with pearlite, coarse mesh or pearlite pouring device should be set at the manhole on the top of the cold box to prevent whole bag pearlite from entering the cold box. 5. After the pearlite is filled, the manhole shall be sealed.
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