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Why does the moisture content of air decrease after passing through the cooling tower of an air separation plant

Why does the moisture content of air decrease after passing through the cooling tower of an air separation plant
Nov 02, 2023
Author: DEAR AST

For low-pressure air separation devices, the absolute pressure of compressed air discharged from the air compressor is around 0.6MPa. After compression, the moisture content per unit volume of air increases, causing its moisture content to reach the saturation level corresponding to the temperature at that time. When air flows through the air cooling tower, as the temperature decreases, the corresponding saturated moisture content decreases, and the excess part will precipitate from the gas in a liquid state. This portion of water vapor condenses into water, while releasing latent heat of condensation, which not only increases the cooling water volume but also increases the water temperature. But the temperature of the air exiting the tower decreases, so although the air comes into direct contact with water in the cooling tower, its moisture content will actually decrease.

For example, for a 3200m3/h oxygen generator, the processing air volume is 19580m3/h, and the absolute pressure of compressed air is 0.59MPa. The temperature of the air entering the air cooling tower is 50 ℃, and the temperature of the air exiting the air cooling tower is 30 ℃. In this case, the amount of water released by the air passing through the cooling tower can reach 220kg/h.

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When the amount of processing air is reduced, the rising steam and reflux liquid in the upper column will be reduced, but the reflux ratio will not change. Therefore, the reduction of processing air in a small range will not affect the purity of oxygen and nitrogen, and the reduction of processing air volume will help to reduce the pressure of the upper and lower columns. However, according to the material balance, the production of oxygen and nitrogen will naturally decrease when the amount of processing air is reduced. If the amount of processing air is too small, there will be leakage on the tray. If the heat and mass exchange of the leaked liquid is not sufficient, the purity of oxygen and nitrogen will be greatly affected, and even the normal production can not be realized. Therefore, the minimum allowable load of distillation column is generally specified.
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