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What are the development status and characteristics of precooling system of air separation unit

What are the development status and characteristics of precooling system of air separation unit
Aug 08, 2022
Author: DEAR AST

The air cooling tower of the precooling system is used to directly contact water and air to cool the air to the specified design temperature, and it is not allowed to bring water into the subsequent system.

The lower hump plate is set to ensure more uniform air flow distribution, change the traditional form, make the gas flow section larger, reduce local resistance and save energy consumption. The lower part adopts large diameter reinforced Bauer ring, which not only ensures the strength of the packing under high temperature, but also reduces the resistance of the packing; The upper part adopts a small-diameter high-efficiency enhanced Bauer ring, which further increases the heat exchange area per unit volume and the heat transfer efficiency. The temperature difference at the outlet of the air cooling tower is only about 1 degree. With the adoption of high-efficiency distributor, the water inlet pipe is distributed at the first level, so that the water is evenly distributed in the first level tank in a linear shape, and the first level distribution tank makes the water evenly distributed in the second level distribution tank in a sheet shape. Finally, the secondary distribution tank distributes water to the packing layer. Four in one anti entrainment structure: high efficiency trough distributor, with enough heavy separation space, cyclone centrifugal separation device and screen demister. The setting of the sight glass and the connecting pipe can clearly see the upper condensed water volume, so as to judge the water removal effect. The other connecting pipe makes the upper condensate return to the bottom of the air cooling tower in time.

DEAR air separation has a professional technical team to provide customers with high-quality design services for air separation equipment construction projects. The development of material industry, the improvement of processing means and the abundance of experimental data have brought about the production of various high-efficiency packings and high-efficiency distributors, which provide material basis and theoretical support for the design and manufacture of current air cooling towers.

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The air cooling tower is the core equipment of the air separation precooling system, which is mainly used to cool and wash the high-temperature compressed air discharged from the air compressor, provide qualified low-temperature gas source for subsequent molecular sieve purification and cold box rectification, and ensure the stable operation of the whole unit. The air cooling tower adopts the countercurrent packing heat exchange structure, the tower is filled with high-efficiency packing, and the top is equipped with a spray device and a wire mesh demister. During operation, the high-temperature compressed air at 80 to 100 ℃ discharged by the air compressor enters from the bottom of the tower and flows from bottom to top; The cooling water is the normal temperature make-up water and the low-temperature chilled water prepared by the water-cooling tower, which is sprayed from top to bottom from the tower top, and the air and water are fully contacted in reverse for heat exchange. Under t
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