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Research on the industrial design of large air separation units

Research on the industrial design of large air separation units
May 26, 2022
Author: DEAR AST

DEAR Air has a number of patented inventions, of which the "ultra-low discharge pressure and energy saving patent" is the leading one in China. The innovative five systems are mainly achieved by reducing the discharge pressure of the air compression system; reducing the resistance of the air cooling tower of the encounter cooling system, the adsorber of the purification system and the flow meter of the control system; upgrading the fractionation tower system by replacing the upper tower, the lower tower and the argon tower with a new PLUS gauge packing to improve the distillation efficiency, adopting a new structure of the plate-type heat exchanger to reduce its operating resistance and using a multi-layer main cooling method to reduce the heat transfer temperature difference.
The industrial design of the large air separation plant was successfully completed through the joint efforts of technicians and commissioning staff. The successful application of these technologies will meet the current control requirements of a large proportion of users and will provide the technical basis for continued improvements in the condition of the equipment. Compared with similar products of similar enterprises in China, it is at the leading level and is highly competitive in terms of technology and quality of implementation. The design will be applied with the sale of the product and will have a broad market prospect and will improve the quality of small air separation units, large air separation units and liquid air separation plants22.

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In the operation of the air separation unit, the superheat of the expanded air sent to the upper column is a key parameter affecting the stability of distillation conditions and product purity. The fluctuation of superheat will directly change the gas-liquid load and mass transfer efficiency of the upper column, and then affect the distillation effect and energy consumption of the unit. If the superheat of the expanded air is too high, the gas entering the upper tower will carry a large amount of excess heat, which will significantly increase the gas phase temperature in the tower and aggravate the consumption of cooling capacity in the tower. This will lead to the decrease of reflux ratio in the distillation section of the upper column, insufficient gas-liquid two-phase contact, and poor mass transfer and heat transfer efficiency. At the same time, the increase of superheated gas will raise the rising gas flow in the tower and destroy the balance of distillation conditions, resulting
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DEAR air separation adopts the "software and hardware integration" scheme to implement the energy-saving transformation of air separation. Under normal conditions, the transformation can reduce the power consumption by about 15%. The cooperation supports the EMC (energy management contract) mode. The customer does not need to invest in advance, and the two sides share the saved electricity revenue.
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