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Research on the industrial design of large air separation units

Research on the industrial design of large air separation units
May 26, 2022
Author: DEAR AST

DEAR Air has a number of patented inventions, of which the "ultra-low discharge pressure and energy saving patent" is the leading one in China. The innovative five systems are mainly achieved by reducing the discharge pressure of the air compression system; reducing the resistance of the air cooling tower of the encounter cooling system, the adsorber of the purification system and the flow meter of the control system; upgrading the fractionation tower system by replacing the upper tower, the lower tower and the argon tower with a new PLUS gauge packing to improve the distillation efficiency, adopting a new structure of the plate-type heat exchanger to reduce its operating resistance and using a multi-layer main cooling method to reduce the heat transfer temperature difference.
The industrial design of the large air separation plant was successfully completed through the joint efforts of technicians and commissioning staff. The successful application of these technologies will meet the current control requirements of a large proportion of users and will provide the technical basis for continued improvements in the condition of the equipment. Compared with similar products of similar enterprises in China, it is at the leading level and is highly competitive in terms of technology and quality of implementation. The design will be applied with the sale of the product and will have a broad market prospect and will improve the quality of small air separation units, large air separation units and liquid air separation plants22.

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The air separation column mainly includes main heat exchanger, liquefier, distillation column, condensing evaporator, etc. The main heat exchanger, condensing evaporator and liquefier are plate type of heat exchangers. It is a new type of all aluminum metal composite partition heat exchanger. The average temperature difference is small, and the heat exchange efficiency is as high as 98-99%. Distillation column is the unit of air separation. The types of column unit are classified according to the internal parts. The sieve plate column with sieve plate, the bubble cap column with bubble cap plate, and the packed column with packing material. The sieve plate is widely used in air separation distillation column because of its simple structure, easy manufacture and high efficiency. Packed column is mainly used for distillation column with diameter less than 0.8m and height less than 7m. Bubble column is seldom used because of its complicated structure and difficult manufacture. Turbine
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