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Research on the industrial design of large air separation units

Research on the industrial design of large air separation units
May 26, 2022
Author: DEAR AST

DEAR Air has a number of patented inventions, of which the "ultra-low discharge pressure and energy saving patent" is the leading one in China. The innovative five systems are mainly achieved by reducing the discharge pressure of the air compression system; reducing the resistance of the air cooling tower of the encounter cooling system, the adsorber of the purification system and the flow meter of the control system; upgrading the fractionation tower system by replacing the upper tower, the lower tower and the argon tower with a new PLUS gauge packing to improve the distillation efficiency, adopting a new structure of the plate-type heat exchanger to reduce its operating resistance and using a multi-layer main cooling method to reduce the heat transfer temperature difference.
The industrial design of the large air separation plant was successfully completed through the joint efforts of technicians and commissioning staff. The successful application of these technologies will meet the current control requirements of a large proportion of users and will provide the technical basis for continued improvements in the condition of the equipment. Compared with similar products of similar enterprises in China, it is at the leading level and is highly competitive in terms of technology and quality of implementation. The design will be applied with the sale of the product and will have a broad market prospect and will improve the quality of small air separation units, large air separation units and liquid air separation plants22.

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The air in nature is not absolutely dry, and a certain amount of gaseous water vapor is always mixed inside, which is a conventional part of air. Under normal pressure and normal temperature, water vapor is evenly dispersed in the air and will not condense into liquid water, so we cannot directly observe water. In the air separation operation, the air is first compressed by the air compressor. After the air is compressed, the volume is greatly reduced, and the density of water vapor in unit space increases sharply. At the same time, the saturated water content of air will change with the increase of pressure. Under high pressure, the upper limit of water vapor contained in air tends to be fixed. When the water vapor content exceeds the saturation value corresponding to the pressure, the air will reach the supersaturated state, which has the basis of water precipitation. The air compression process will generate a lot of heat, and the high temperature environment can temporarily improve
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Deere air separation has been deeply engaged in the air separation industry for many years. It has complete qualifications for the design, manufacture, installation and commissioning of complete sets of air separation equipment, and has a number of independent patent technologies. It has landed more than 400 large and medium-sized air separation projects, serving customers in metallurgy, chemical industry, energy and other industries, and has rich practical experience in the project. It has achieved the performance of extracting oxygen, nitrogen, argon, helium, neon, krypton and xenon all gas. At the same time, it has implemented the self-developed lan'an intelligent operation and maintenance system to fully verify the landing ability of large-scale fully extracted air separation and digital intelligence equipment. Relying on the accumulation of a large number of mature projects that have been put into operation, Deere air separation can fully learn from the experience of similar worki
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