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Harm of liquid drop in small air separation unit turbo expander   

Harm of liquid drop in small air separation unit turbo expander   
Dec 17, 2024
Author: DEAR AST

If the air temperature in the small air separation unit expander is lower than the liquefaction temperature corresponding to the local pressure, part of the gas will liquefy and droplets will appear in the expander. However, the rotating speed of the working wheel of the turbo expander is very high, and the droplet impact on the impeller will cause the impeller surface wear. The droplets may also be thrown to the gap between impeller edge and deflector under the action of centrifugal force. When the temperature of the droplet increases, it will gasify rapidly, and the volume will expand suddenly. If it is serious, it may damage the pressure gauge or fracture the impeller.

 

The remote intelligent monitoring system developed by DEAR Air Separation makes the unit field and remote monitoring terminal realize the whole process intelligent management. The early warning of fault detection and the cost of field operators are saved.

 

Kaifeng DEAR Air Separation Industrial Co., Ltd. is the main small air separation unit and large air separation unit manufacturer and gas supplier in air separation industry in China. So far, DEAR Air Separation has produced more than 300 large and medium air separation unit for domestic and foreign customers. The DEAR Industrial Park, which is invested and built, has taken the lead in building an intelligent air separation demonstration enterprise integrating intelligent production workshop, intelligent management operation and remote unit monitoring. DEAR Air Separation has been focusing on large air separation unit, deep cold air separation manufacturing and service for nearly 20 years. It has rich project engineering experience, and constantly utilizes innovative technology to optimize unit energy saving and safety, and strive to bring higher benefits to customers.

缅甸1500 - 副本

 

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Generally, the actual cooling capacity of expander is always less than the theoretical cooling capacity. Under the same inlet and outlet pressure and inlet gas temperature, the lower the efficiency of expander, the smaller the unit refrigerant cooling capacity and the smaller the temperature drop efficiency of expander. The efficiency of expander depends on the size of various losses inside the expander. Due to the existence of various losses, the ability of gas to do external work is reduced in varying degrees. To sum up, the losses mainly include the following aspects: 1. When the air flow passes through the work wheel and the deflector, the loss caused by friction and air flow impact on the runner surface is called flow loss. 2. When the impeller is rotating, the friction heat generated by the gas around the wheel disc will increase the temperature of the gas, which is called friction blast loss. 3. When the gas passes through the deflector, the leakage from the gap bet
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