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What are the functions of the upper and lower towers of the air separation equipment?

What are the functions of the upper and lower towers of the air separation equipment?
Jun 09, 2025
Author: DEAR AST

The lower tower and upper tower in the air separation equipment are the main equipment in the distillation system of the cryogenic oxygen air separation equipment. They work together to complete the task of air separation.
The main function of the lower tower is to perform preliminary separation of air. During the distillation process, the liquid flows through the sieve plate one by one from top to bottom. Due to the effect of the overflow weir, a certain liquid level height will be formed on the tray. When gas passes through the small holes of the sieve plate from bottom to top, it comes into contact with the liquid and generates bubbles, thereby increasing the gas-liquid contact area and enabling effective heat and mass exchange processes. Low boiling point components (such as nitrogen) gradually evaporate into the gas phase, while high boiling point components (such as oxygen) gradually liquefy into the liquid phase. In this way, low boiling point pure nitrogen can be obtained at the top of the lower tower, while high boiling point oxygen rich liquid air components can be obtained at the bottom of the tower.
The main function of the upper tower is to further distill and separate the oxygen rich liquid air sent from the lower tower. During the distillation process in the upper tower, the gas rises along the packed tray through the distributor, while the liquid is evenly distributed on the packing tray from top to bottom through the water separator. The gas and liquid on the surface of the packing are in complete contact for effective heat exchange. The low boiling point oxygen content in the rising gas continues to increase, and a large amount of high boiling point component oxygen is washed down to form reflux liquid. Finally, low boiling point pure nitrogen gas is obtained at the top of the tower, and high boiling point liquid oxygen is obtained at the bottom of the tower.

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When the amount of processing air is reduced, the rising steam and reflux liquid in the upper column will be reduced, but the reflux ratio will not change. Therefore, the reduction of processing air in a small range will not affect the purity of oxygen and nitrogen, and the reduction of processing air volume will help to reduce the pressure of the upper and lower columns. However, according to the material balance, the production of oxygen and nitrogen will naturally decrease when the amount of processing air is reduced. If the amount of processing air is too small, there will be leakage on the tray. If the heat and mass exchange of the leaked liquid is not sufficient, the purity of oxygen and nitrogen will be greatly affected, and even the normal production can not be realized. Therefore, the minimum allowable load of distillation column is generally specified.
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