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Standardisation of electrical processes for large air separation units

Standardisation of electrical processes for large air separation units
May 24, 2022
Author: DEAR AST

Centralised drainage design for the whole machine
①For small air separation units and downhole equipment, a fixed and uniform centralised drainage outlet is designed on the skid block.
②For large air separation units, the centralised drainage components are prefabricated in the workshop according to the design and taken away with the delivery, and then incorporated into the drainage line during installation on site according to the actual situation on the customer's side.

Design of the operating instructions for the liquid air separation plants
Change the current operation manual content is cumbersome. The status quo of operation is not strong, and the contents of the manual are streamlined and enriched to enhance its practicality.

Standardised design of electrical processes
Standardised design of electrical processes, including standardisation of electrical control schemes. Standardisation of the assembly process. Standardisation of external wiring, standardisation of electrical wiring process drawings and standardisation of program design, comprehensive standardisation of electrical design and wiring work, and improvement of the industrial level of electrical application of equipment.
① Standardisation of control schemes Preparation of "Technical documentation on standardised control schemes for small air separation units, large air separation units and liquid air separation plants" with detailed tables.

DEAR has led the development of many innovative technologies, such as the new main condensing evaporator, self-cleaning filter, energy-saving oxygen generator, energy-saving air separation nitrogen water pre-cooling system, ultra-low-pressure air separation unit, double-stage fractionation tower with liquid lift function for low-pressure air separation equipment.

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The amount of liquid nitrogen removed from the lower column of the air separation unit will affect the purity of the liquid nitrogen in the lower column and the oxygen enriched liquid air at the bottom of the column. When the liquid nitrogen removal amount of the lower column increases, the reflux liquid participating in the heat and mass exchange of the lower column will be reduced, the temperature rise of the rising steam on the column plate will be correspondingly reduced, the condensation of the rising steam will not be sufficient, the oxygen component will be condensed less, the purity of nitrogen at the column top will be reduced, and the purity of liquid nitrogen will be naturally reduced. At the same time, the temperature rise of the downflow liquid will increase, the liquid evaporation will be more sufficient, more nitrogen components will be evaporated to the top of the column, and the purity of the liquid air at the bottom of the column will be improved accordingly.
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