当前位置: Home / Faq / Large air separation FAQ /

What are the factors related to the unit power consumption of oxygen generation in the air separation plant?

What are the factors related to the unit power consumption of oxygen generation in the air separation plant?
Jun 05, 2023
Author: DEAR AST
Question Reply

The unit power consumption of oxygen production W02 (kW • h/m3) is one of the important economic indicators of oxygen production. InAir separation equipmentIn oxygen generation power consumption,Air compressorPower consumption accounts for the most important part. Its power consumption (kw • h/h) is related to the pressure ratio, and the calculation formula is
W=ρvk R′Tln(p2/p1)/(3600ηTηM)
In the formula & rho; -- air density under standard state, & rho; = 1.293 kg/m3;
Vk -- air displacement of air compressor, m3/h;
R & prime; -- gas constant, R & prime; = 0. 278kJ/(kg • K );
T -- ambient temperature, K;
P2 -- exhaust pressure, MPa;
P1 -- air inlet pressure, MPa;
& Eta; T -- the isotherm efficiency of the air compressor;
& Eta; M-the mechanical efficiency of the air compressor.
Therefore, the unit power consumption e02 (kW • h/m3) of compressed air consumed during oxygen generation is
e02= vkρ R′Tln(p2/p1)/( Vo23600ηTηM)
In the formula, Vo2 -- oxygen output, m3/h.
However, the extraction rate of oxygen (see question 20) is
ψ=Vo2•yo2/( Vk•yk)
So
e02= yo2ρ R′Tln(p2/p1)/( ψyk 3600ηTηM)
Thus it can be seen that the unit power consumption of oxygen generation is roughly proportional to the logarithm of pressure ratio and the purity of oxygen; it is inversely proportional to the extraction rate of oxygen and the efficiency of compressor. Therefore, during the operation, the working pressure should be reduced as much as possible; the compressor should be fully cooled to improve the isotherm efficiency of the compressor; the oxygen extraction rate should be improved as much as possible; on the premise of ensuring the product quality, do not pursue product purity too high, in order to reduce unit power consumption.

DEAR Air Separation Solve YourWhat are the factors related to the unit power consumption of oxygen generation in the air separation plant?You can also learn about otherLarge air separation FAQ about DEAR Air Separation, and solve the problem for you.
Didn’t find the problem encountered?
Please contact live chat or email for quick help.
Related FAQ
More Related FAQ
The plant operation cycle between two large heating is related to many factors. From an operational point of view, this mainly depends on when the air passage of the main heat exchanger is blocked. The main reason for the blockage is that the moisture and carbon dioxide content in the air entering the unit exceeds the standard, which accumulates and freezes in the main heat exchanger until it is blocked. The abnormal operation of molecular sieve purification system will shorten the operation cycle of the unit. It is mainly caused by the following reasons: 1. The molecular sieve adsorption bed is short circuited. In the process of operation, due to the unstable gas velocity control or switching, the pressure difference between the two tanks is too large, which will affect the bed layer, make the molecular sieve bed uneven and make the bed layer short circuit. In serious cases, the dust screen of the adsorber will break and the molecular sieve powder will enter the heat exchanger c
2026.03.30
What is the oxygen internal compression process
2026.03.27
Need more information?
Contact us for more details about our air separation equipment, solutions and services.
Products
  • Large air separation
  • Small air separation
  • High purity nitrogen air separation
  • Liquefaction air separation
  • Complete air separation
  • Biogas purification
  • Air separation parts
Need more information?
Tel:+86-19837850537
© Kaifeng DEAR Air Separation Industry Co., Ltd.. All rights reserved.
Online
Inquiry
Email
Top