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Why do small oxygen generators extract part of the distillate gas when producing high-purity nitrogen?

Why do small oxygen generators extract part of the distillate gas when producing high-purity nitrogen?
May 08, 2024
Author: DEAR AST
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The air contains 0.932% of argon. When the upper tower wants to produce 99.6% of oxygen, it must contain 1.05% of argon in the nitrogen exhaust. From the perspective of the separation process, the stripping section (below the liquid-air inlet) in the upper column is basically an oxygen-argon separation, and the rectification section (above the liquid-air inlet) is basically a nitrogen-oxygen (argon) separation. . The boiling points of argon and oxygen are relatively close (the boiling point of oxygen is -182.97 ° C and the boiling point of argon is -185.7 ° C at 0.1013 MPa), and it is difficult to separate. In the rectification section, such a situation often occurs. In the nitrogen-oxygen separation process, the oxygen component is not cleanly separated, and the argon component basically escapes with the oxygen component in the nitrogen discharge, which reduces the purity of the nitrogen. If high-purity nitrogen is required, the oxygen component must be completely separated from the nitrogen, and the argon component may be condensed by the downstream liquid together with the oxygen component. As a result, while reducing the oxygen component in the nitrogen discharge, the argon component in the product oxygen is increased, and the oxygen purity is reduced.


In order to increase the purity of oxygen while producing high-purity nitrogen, a certain amount of argon-containing gas with a higher concentration in the rectification section must be extracted as the fraction gas.

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When the amount of processing air is reduced, the rising steam and reflux liquid in the upper column will be reduced, but the reflux ratio will not change. Therefore, the reduction of processing air in a small range will not affect the purity of oxygen and nitrogen, and the reduction of processing air volume will help to reduce the pressure of the upper and lower columns. However, according to the material balance, the production of oxygen and nitrogen will naturally decrease when the amount of processing air is reduced. If the amount of processing air is too small, there will be leakage on the tray. If the heat and mass exchange of the leaked liquid is not sufficient, the purity of oxygen and nitrogen will be greatly affected, and even the normal production can not be realized. Therefore, the minimum allowable load of distillation column is generally specified.
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