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What is the working principle of cold box of air separation equipment?

What is the working principle of cold box of air separation equipment?
May 09, 2026
Author: DEAR AST

The core of the working principle of the cold box of the air separation equipment is to use the enclosed low-temperature environment to realize the deep air separation through the coordination of the integrated system, specifically as follows:
1. The cold box is a sealed structure to build a low-temperature environment, and the key systems such as heat exchange, rectification, refrigeration and liquid treatment are integrated inside to provide basic conditions for the separation operation;
2. The plate-fin heat exchanger plays a core heat exchange role to realize the deep air cooling and efficient cold recovery, reduce energy consumption and lay a low temperature foundation for subsequent separation;
3. Relying on the difference of boiling points of oxygen and nitrogen, the high and low pressure rectification tower completes the high-precision separation of air through the countercurrent contact of vapor and liquid to ensure the purity of oxygen and nitrogen;
4. The expander provides the key low-temperature cooling capacity for the system and maintains the stable cryogenic working condition of the unit;
5. The supporting low-temperature pipeline, valve and liquid storage and transportation system form a closed and efficient separation unit to avoid cold loss and external interference and ensure the stable operation of the overall process.

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1. Before filling with pearlite, the water accumulated on the foundation surface of air separation unit must be removed, dried with hot air, and all manholes shall be closed. 2. When filling pearlite, all containers and pipes in the cold box should be inflated and kept at 50kPa pressure, then slightly open the valve of each meter pipeline, and all thermometers should be electrified to check whether the thermometer cable is damaged during the filling process. 3. The filled pearlite shall not be mixed with combustibles. 4. When filling with pearlite, coarse mesh or pearlite pouring device should be set at the manhole on the top of the cold box to prevent whole bag pearlite from entering the cold box. 5. After the pearlite is filled, the manhole shall be sealed.
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