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Small air separation unit packed tower flow conditions of emulsification conditions

Small air separation unit packed tower flow conditions of emulsification conditions
Feb 25, 2022
Author: DEAR AST

According to the different spraying speed of liquid and gas flow rate, the flow condition of packed tower can be divided into five kinds, which is the emulsification condition when the spraying speed and airflow speed reaches a certain value, gas, liquid, mixed violently, the formation of gas-liquid emulsion difficult to separate. The emulsification condition has the largest gas and liquid contact area, heat and mass exchange condition is the best. The operation of the packed tower of small air separation unit is best controlled in this condition.

Dear air separation small air separation unit, large air separation unit and liquid small air separation plant production of industrial gases in various manufacturing industries is indispensable, the "12th Five-Year Plan" only coal chemical industry investment amounted to about 700-800 billion yuan, and small air separation unit in coal chemical projects accounted for 5% of the market size of large air separation unit of about 35-40 billion yuan.

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When the amount of processing air is reduced, the rising steam and reflux liquid in the upper column will be reduced, but the reflux ratio will not change. Therefore, the reduction of processing air in a small range will not affect the purity of oxygen and nitrogen, and the reduction of processing air volume will help to reduce the pressure of the upper and lower columns. However, according to the material balance, the production of oxygen and nitrogen will naturally decrease when the amount of processing air is reduced. If the amount of processing air is too small, there will be leakage on the tray. If the heat and mass exchange of the leaked liquid is not sufficient, the purity of oxygen and nitrogen will be greatly affected, and even the normal production can not be realized. Therefore, the minimum allowable load of distillation column is generally specified.
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