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Cleaning and degreasing of pressure vessels, valves and piping of large air separation plant

Cleaning and degreasing of pressure vessels, valves and piping of large air separation plant
Jan 21, 2022
Author: DEAR AST

1 All pressure vessels, valves and pipelines and their piping accessories must be clean, dry and free from oil and grease before installation.

2 Degreasing of aluminium parts (pressure vessels, valves and piping) of large air separation plant is strictly prohibited by the use of carbon tetrachloride.

3 Carbon steel oxygen piping outside the cold box, valves and all other parts with oxygen, must be strictly degreased before installation and use.

4 Oxygen piping before installation and use, the residue in the piping should be blown clean with oil-free dry air or nitrogen until there is no rust, dust and other dirt. The blowing speed should be greater than 20m/s.

5 Where the surface of the parts in contact with oxygen and the residual oil in operation, the residual oil of the grease shall not exceed 125mg/m20

6 It is strictly forbidden to use oxygen to blow the pipeline.

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When the amount of processing air is reduced, the rising steam and reflux liquid in the upper column will be reduced, but the reflux ratio will not change. Therefore, the reduction of processing air in a small range will not affect the purity of oxygen and nitrogen, and the reduction of processing air volume will help to reduce the pressure of the upper and lower columns. However, according to the material balance, the production of oxygen and nitrogen will naturally decrease when the amount of processing air is reduced. If the amount of processing air is too small, there will be leakage on the tray. If the heat and mass exchange of the leaked liquid is not sufficient, the purity of oxygen and nitrogen will be greatly affected, and even the normal production can not be realized. Therefore, the minimum allowable load of distillation column is generally specified.
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