当前位置: Home / Faq / Large air separation FAQ /

Why should the air separation tower be heated?

Why should the air separation tower be heated?
Mar 26, 2024
Author: DEAR AST
Question Reply

In the switching heat exchanger, moisture and carbon dioxide cannot be completely and thoroughly removed. Although the remaining amount is very small, it will gradually block the switching heat exchanger over time. In the production, it shows that the resistance of switching heat exchanger increases continuously, the free section of gas flow decreases, and the air volume cannot enter. In addition, in the cold section of the switching heat exchanger, carbon dioxide has been basically cleaned up theoretically, but due to the clamping effect of air flow, the amount of carbon dioxide brought into the tower is much more than the theoretical content. Apart from being partially cleared by the adsorption filter, the rest of the carbon dioxide will gradually accumulate in the tower and block the tower plates, pipelines and valves. In addition, the air also contains a small amount of acetylene and hydrocarbon. Although adsorbed by acetylene adsorber, its adsorption efficiency can only reach about 97%, and the rest will also threatenAir separation equipmentSafe production. In order to eliminate these accumulated impurities such as water, carbon dioxide and acetylene, whenAir separation equipmentWhen it runs to a certain period of time, it needs to stop the car for heating and blowing.
In addition, inAir separation equipmentDuring the operation, sometimes it is forced to stop for maintenance due to equipment or machine failure, in order to eliminate low temperature, it must be heated and blown off. Before all the installation of the air separation plant is completed and the commissioning is started, in order to remove the remaining impurities and moisture in the equipment, heating and blowing operations are also needed.
As for the equipment (such as liquid-air adsorber) used for monomer replacement, when the silica gel is saturated by acetylene and carbon dioxide, in order to recover its adsorption capacity, heat and regenerate it regularly. When the expansion filter and expansion machine are frozen by carbon dioxide, in order to thaw, monomer heating operation is also needed.

DEAR Air Separation Solve YourWhy should the air separation tower be heated?You can also learn about otherLarge air separation FAQ about DEAR Air Separation, and solve the problem for you.
Didn’t find the problem encountered?
Please contact live chat or email for quick help.
Related FAQ
More Related FAQ
The liquid air level in the lower column is one of the core parameters of air separation distillation, and its fluctuation directly affects the product purity and system stability. The causes of liquid level fluctuation can be summarized into four categories: gas source disturbance, valve failure, instrument distortion and abnormal working conditions in the tower. 1、 Inlet gas volume and pressure fluctuation. This is the most common cause. Unstable exhaust pressure of air compressor and sudden reduction of gas volume during switching of molecular sieve adsorber will lead to fluctuation of air volume entering the tower. The lower tower is very sensitive to the change of gas volume, and the liquid level will fluctuate immediately. In addition, the abnormal working condition of the booster or the adjustment of the expander gas volume will also indirectly disturb the liquid level of the lower tower through the cooling capacity balance. 2、 Valve regulating system failure. The liquid air thr
2026.10.28
In the operation of the air separation unit, the superheat of the expanded air sent to the upper column is a key parameter affecting the stability of distillation conditions and product purity. The fluctuation of superheat will directly change the gas-liquid load and mass transfer efficiency of the upper column, and then affect the distillation effect and energy consumption of the unit. If the superheat of the expanded air is too high, the gas entering the upper tower will carry a large amount of excess heat, which will significantly increase the gas phase temperature in the tower and aggravate the consumption of cooling capacity in the tower. This will lead to the decrease of reflux ratio in the distillation section of the upper column, insufficient gas-liquid two-phase contact, and poor mass transfer and heat transfer efficiency. At the same time, the increase of superheated gas will raise the rising gas flow in the tower and destroy the balance of distillation conditions, resulting
2026.10.27
Need more information?
Contact us for more details about our air separation equipment, solutions and services.
Products
  • Large air separation
  • Small air separation
  • High purity nitrogen air separation
  • Liquefaction air separation
  • Complete air separation
  • Biogas purification
  • Air separation parts
Need more information?
Tel:+86-19837850537
© Kaifeng DEAR Air Separation Industry Co., Ltd.. All rights reserved.
Online
Inquiry
Email
Top