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Small air separation plant KDON (Ar)-6500/6500-180 solution for metallurgical industry

Small air separation plant KDON (Ar)-6500/6500-180 solution for metallurgical industry
Project Background

Metallurgical industry can be divided into ferrous metallurgical industry and non-ferrous metallurgical industry. Ferrous metallurgy mainly refers to the production of pig iron, steel and ferroalloy (such as ferrochrome, ferromanganese, etc.), and non-ferrous metallurgy refers to the production of all metals except the former. DEAR air separation has provided a number of complete solutions for the metallurgical industry for many years, accumulated rich experience and helped the efficient development of the metallurgical industry. With years of service experience in the metallurgical industry, the small air separation plant KDON (Ar) - 6500 / 6500-180 cooperated by DEAR air separation and customers provides air separation plant with mature technology, stable equipment working condition, excellent performance and energy saving intelligence, which is highly recognized by customers.

Scheme Introduction

Solution advantages

The unit adopts molecular sieve purification, booster turbine expander to supply the cooling capacity of the unit, and the whole rectification hydrogen-free argon production process, which is safe, reliable and economical. The main reasons are as follows:

 

1.Good safety

The whole set of device has the advantages of low operating pressure, simple process, high equipment safety, long switching cycle of molecular sieve system, increased service life of switching valve, and reduced potential hazards.

A large amount of liquid oxygen is extracted from the main cooling (K1) to minimize the possibility of hydrocarbon accumulation.

 

2.High reliability

A large amount of surplus nitrogen can be sent to the water cooling tower, reducing the load of the water chiller, reducing the energy consumption and cost of air separation, so that the reliability of the device is further improved.

 

3.Convenient operation and maintenanceandsimple process

Technical Parameters

PRODUCT

OUTPUT N m³/h

PURITY

PRESSURE OUT OF COLD BOX Mpa

TEMP

NOTE

OXYGEN

6500

≥99.6% O2

0.015

NORMAL

EXTERNAL COMPRESS TO 2.5Mpa

LOX

200

≥99.6% O2

Into tank

SATURATED

 

Nitrogen

6000

≤10ppmO2

0.008

NORMAL

To pre-cooling system

Nitrogen

6500

≤10ppmO2

0.008

NORMAL

EXTERNAL COMPRESS TO 2.5Mpa

LAr

180

≤1.5ppmO2
≤4ppmN2

Into tank

SATURATED

 

Note: the unit of measurement Nm3/h is measured at 0 ℃, 0.1013Mpa (A). It is called standard state quantity.

 

1.1 Take oxygen and nitrogen at different times

 

1.2 Operation cycle (interval between two large heating): ≥ two years

 

1.3 Heating and uncooling time of the device: ~ 36 hours

 

1.4 Starting time of the device (from the start of expander to the purity of oxygen product): ~ 40 hours

Matching Units

 Unit

1. Centrifugal air compressor

2. Air pre-cooling system

3. Purification system

4. Booster turbine expander

5.Fractionator system

6.Oxygen compression system

7. Nitrogen compression system

8.Liquid storage system

9.Instrument control system

10.Electric control system

1 Set

1 Set

1 Set

1 Set

1 Set

1 Set

1 Set

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1 Set

DEAR Air Separation provides you Small air separation plant KDON (Ar)-6500/6500-180 solution for metallurgical industry to help you learn more about air separation equipment cases and air separation products. You can also view the Metallurgical solutions for air separation equipment and all solutions for the air separation equipment industry.
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