Metallurgical industry is an industry that exploits metal mineral resources and produces raw materials of various metal products, which is closely related to the national economy and people's livelihood. At present, Chinese iron and steel industry still has the situation of low concentration, insufficient capacity of high-end products and serious surplus of low-end products. DEAR air separation has provided a number of complete solutions for the metallurgical industry for many years, accumulated rich experience and helped the efficient development of the metallurgical industry. With years of service experience in the metallurgical industry, the small air separation plant KDON (Ar) - 4000 / 4000-110 cooperated by DEAR air separation and customers provides air separation plant with mature technology, stable equipment working condition, excellent performance and energy saving intelligence, which is highly recognized by customers.
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Solution advantages |
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The unit adopts molecular sieve purification, booster turbine expander to supply the cooling capacity of the unit, and the whole rectification hydrogen-free argon production process, which is safe, reliable and economical. The main reasons are as follows:
1.Good safety The whole set of device has the advantages of low operating pressure, simple process, high equipment safety, long switching cycle of molecular sieve system, increased service life of switching valve, and reduced potential hazards. A large amount of liquid oxygen is extracted from the main cooling (K1) to minimize the possibility of hydrocarbon accumulation.
2.High reliability A large amount of surplus nitrogen can be sent to the water cooling tower, reducing the load of the water chiller, reducing the energy consumption and cost of air separation, so that the reliability of the device is further improved.
3.Convenient operation and maintenanceandsimple process |
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PRODUCT |
OUTPUT N m³/h |
PURITY |
PRESSURE OUT OF COLD BOX Mpa |
TEMP |
NOTE |
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OXYGEN |
4000 |
≥99.6% O2 |
0.015 |
NORMAL |
EXTERNAL COMPRESS TO 2.5Mpa |
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LOX |
100 |
≥99.6% O2 |
Into tank |
SATURATED |
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Nitrogen |
4000 |
≤10ppmO2 |
0.008 |
NORMAL |
To pre-cooling system |
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Nitrogen |
4000 |
≤10ppmO2 |
0.008 |
NORMAL |
EXTERNAL COMPRESS TO 2.5Mpa |
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LAr |
110 |
≤1.5ppmO2 |
Into tank |
SATURATED |
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Note: the unit of measurement Nm3/h is measured at 0 ℃, 0.1013Mpa (A). It is called standard state quantity.
1.1 Take oxygen and nitrogen at different times
1.2 Operation cycle (interval between two large heating): ≥ two years
1.3 Heating and uncooling time of the device: ~ 36 hours
1.4 Starting time of the device (from the start of expander to the purity of oxygen product): ~ 40 hours
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Matching Units |
Unit |
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1. Centrifugal air compressor 2. Air pre-cooling system 3. Purification system 4. Booster turbine expander 5.Fractionator system 6.Oxygen compression system 7. Nitrogen compression system 8.Liquid storage system 9.Instrument control system 10.Electric control system |
1 Set 1 Set 1 Set 1 Set 1 Set 1 Set 1 Set 1 Set 1 Set 1 Set |
