当前位置: Home / Faq / Small air separation FAQ /

What measures to take when the precooling system fails

What measures to take when the precooling system fails
Jun 27, 2024
Author: DEAR AST

In the precooling system of air separation unit, the working temperature should be in specific range, the molecular sieve can work normally. When it is beyond the range of 8-15°, the load will increase, the adsorption effect will reduce and even the adsorption effect lose .

 

If the precooling system fails, air enters the adsorber of molecular sieve, the working temperature is beyond the normal range, the saturated water content in the air increases, and it operates according to the original set adsorption cycle. In the later stage of the adsorption period, a large amount of carbon dioxide will not be removed, and it will be brought into the main heat exchanger and distillation column, which will block the main heat exchanger and liquefizer, and the resistance of the distillation column will be blocked up. In case of serious, it must stop running and re warm up. The argon production will be stopped immediately once the refrigerator stops running with the device of hydrogenation to produce argon.

 

Therefore, when the air separation unit precooling unit fails, some measures are taken to keep the air separation unit in operation in a short period, (1) reduce the air volume appropriately to reduce the load of the adsorber; (2) shorten the adsorption period to ensure the work within the allowable range of adsorption capacity; (3) pay attention to monitoring the carbon dioxide content in the air at the outlet of the adsorber below 1 *10-6. (4) The nitrogen flow rate of the product shall be reduced properly, and the nitrogen flow of the decontamination nitrogen cooling column shall be increased to reduce the temperature of the cooling water as much as possible, and the flow rate of the common cooling water shall be increased.

DEAR Air Separation Solve YourWhat measures to take when the precooling system failsYou can also learn about otherSmall air separation FAQ about DEAR Air Separation, and solve the problem for you.
Didn’t find the problem encountered?
Please contact live chat or email for quick help.
Related FAQ
More Related FAQ
Answer: select the small cryogenic air separation unit with argon, and give priority to verifying the real continuous operation performance of the unit with argon below 1000nm ³/h, avoiding the scheme with only drawings and no long-term operation record. Key dimensions of model selection: 1. operation performance: it is confirmed that the manufacturer has a long-term stable production case of small flow air separation with argon. Deere air separation small-scale hydrogen free total distillation argon extraction air separation, supports scale customization below 1000nm ³/h, and is equipped with intelligent control system, with mature landing performance. 2. power consumption per unit liquid argon
2026.11.06
Answer: the default unit gauge pressure is MPa (g), and the mainstream is cryogenic full low pressure external compression process. Design pressure of conventional energy-saving models in the industry: 0.50~0.55 MPa (g); The lower limit of stability of ordinary process is about 0.45 MPa (g). In general, it is not recommended to be lower than 0.42 MPa (g) for a long time in the conventional scheme. If the pressure is too low, there will be risks such as poor heat exchange in the precooling tower, insufficient purification of molecular sieve, difficult to balance the cooling capacity, and the air compressor close to the surge area. The internal compressed air is distributed with a booster. The main air compressor is mostly 0.55~0.65 MPa (g), and the lower limit is mostly 0.50 MPa (g), which is difficult to achieve below 0.45MPa (g). Deere air separation ultra-low discharge pressure patented energy-saving external compression air separation, through the collaborative optimization of the w
2026.11.06
Need more information?
Contact us for more details about our air separation equipment, solutions and services.
Products
  • Large air separation
  • Small air separation
  • High purity nitrogen air separation
  • Liquefaction air separation
  • Complete air separation
  • Biogas purification
  • Air separation parts
Need more information?
Tel:+86-19837850537
© Kaifeng DEAR Air Separation Industry Co., Ltd.. All rights reserved.
Online
Inquiry
Email
Top