当前位置: Home / DEAR Industry Solutions / Metallurgical solutions /

Large air separation plant KDON-16000/35000 solution for metallurgical industry

Large air separation plant KDON-16000/35000 solution for metallurgical industry
Project Background

Metallurgical industry is an industry to develop metal mineral resources and produce various kinds of raw materials for metal products. With the progress of science and technology, the metallurgical industry has new requirements for the process, process, management and application research and development of air separation plant. The air separation plant also has the following development trends: first, large-scale and cluster; second, the core technology is gradually localization; third, refinement, which needs to develop high-efficiency energy-saving technology for different application fields; fourth, highly automated and intelligent, reduce manual operation as far as possible, and gradually establish a remote monitoring system by using the rapid development of internet technology to collect in real time according to the operation data of air separation plant, using big data analysis to provide the best suggestions for users, etc. KDON - 16000 / 35000, a large scale air separation plant cooperated by DEAR air separation company and customers, has realized the rapid, stable and efficient operation of the production process, which is highly affirmed by customers.

Scheme Introduction

Solution advantages

The unit adopts molecular sieve purification, booster turbine expander to supply the cooling capacity of the unit, and the whole rectification hydrogen-free argon production process, which is safe, reliable and economical. The main reasons are as follows:

 

1.Good safety

The whole set of device has the advantages of low operating pressure, simple process, high equipment safety, long switching cycle of molecular sieve system, increased service life of switching valve, and reduced potential hazards.

A large amount of liquid oxygen is extracted from the main cooling (K1) to minimize the possibility of hydrocarbon accumulation.

 

2.High reliability

A large amount of surplus nitrogen can be sent to the water cooling tower, reducing the load of the water chiller, reducing the energy consumption and cost of air separation, so that the reliability of the device is further improved.

 

3.Convenient operation and maintenanceandsimple process

Technical Parameters

PRODUCT

OUTPUT N m³/h

PURITY

PRESSURE OUT OF COLD BOX Mpa

TEMP

NOTE

OXYGEN

16000

≥99.6% O2

0.015

NORMAL

EXTERNAL COMPRESS TO 2.5Mpa

LOX

700

≥99.6% O2

Into tank

SATURATED

 

Nitrogen

15000

≤10ppmO2

0.008

NORMAL

To pre-cooling system

Nitrogen

20000

≤10ppmO2

0.008

NORMAL

EXTERNAL COMPRESS TO 2.5Mpa

Note: the unit of measurement Nm3/h is measured at 0 ℃, 0.1013Mpa (A). It is called standard state quantity.

 

1.1 Take oxygen and nitrogen at different times

 

1.2 Operation cycle (interval between two large heating): ≥ two years

 

1.3 Heating and uncooling time of the device: ~ 36 hours

 

1.4 Starting time of the device (from the start of expander to the purity of oxygen product): ~ 40 hours

Matching Units

 Unit

1. Centrifugal air compressor

2. Air pre-cooling system

3. Purification system

4. Booster turbine expander

5.Fractionator system

6.Oxygen compression system

7. Nitrogen compression system

8.Liquid storage system

9.Instrument control system

10.Electric control system

1 Set

1 Set

1 Set

1 Set

1 Set

1 Set

1 Set

1 Set

1 Set

1 Set

DEAR Air Separation provides you Large air separation plant KDON-16000/35000 solution for metallurgical industry to help you learn more about air separation equipment cases and air separation products. You can also view the Metallurgical solutions for air separation equipment and all solutions for the air separation equipment industry.
Get Air Separation Design
Related Solutions
More Related Solutions
Large air separation unit KDON (Ar)-13000/26000-400 solution for new material industry
New material industry is a new field with vitality and development potential in chemical industry. New chemical materials refer to the advanced materials with excellent performance and function emerging or developing in the field of chemical industry. They are knowledge intensive and technology intensive materials with high technology content and high value. In the fine chemical industry, advantageous enterprises are actively building intelligent digital workshops, accelerating the application of intelligent logistics management technology and unit in the production process, and promoting digital control, real-time monitoring of status information and adaptive control. DEAR air separation can provide customers with intelligent air separation unit and overall operation services, help customers develop rapidly in the industry, and constantly improve the construction of intelligent detection and supervision system, so that customers can reach a new level of intelligent management of air s
Large air separation plant KDON (Ar)-18000/36000-600 solution for chemical industry
Chemical industry has the characteristics of large scale, long industrial chain and so on. It is the basic industry and an important part of Chinese national economy. In recent years, environmental protection has been paid more and more attention, and the green development of chemical industry is also very important. In addition, the chemical industry in the industrial integration, scientific and technological innovation is also in constant efforts to advance. DEAR air separation helps the chemical industry to transform and upgrade to be environmental-friendly. DEAR’s large-scale air separation plant KDON (Ar) - 18000 / 36000-600 can use ultra-low pressure discharge energy-saving air separation technology patent, which can reduce the energy consumption of equipment operation by 5% - 15% and save a lot of production costs.
Need more information?
Contact us for more details about our air separation equipment, solutions and services.
Products
  • Large air separation
  • Small air separation
  • High purity nitrogen air separation
  • Liquefaction air separation
  • Complete air separation
  • Biogas purification
  • Air separation parts
Need more information?
Tel:+86-19837850537
© Kaifeng DEAR Air Separation Industry Co., Ltd.. All rights reserved.
Online
Inquiry
Email
Top