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Integral milling closed impeller of expander

Integral milling closed impeller of expander
Impeller is the core component of compressor. The leading compressor manufacturers in the world all implement technical blockade on the key manufacturing process of closed three-dimensional impeller. Three dimensional closed impeller is widely used in large compressors. Because of its large degree of distortion, narrow channel and large curvature of the rotating surface of the shaft disc and cover disc, it is difficult to solve the problem by using general processing technology. Previously, only a few countries in the world mastered the technology, while China's closed impeller integral milling technology is still a blank. On the basis of the original five axis machining process of impeller, the unit developed the special process software for Impeller Based on five axis machining center, and studied the corresponding cutter types and processing parameters of each process, solved the technical difficulties of integral milling processing of high-strength three-dimensional closed impeller, improved the manufacturing accuracy of impeller, and accelerated the development progress of products, It meets the needs of new product development of large compressor.
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Booster turbine expansion machine, the working medium of this unit is pressurized by the booster first, and then enters into the main heat exchanger after cooling, and then enters into the expansion machine for adiabatic expansion to generate the cooling required by the air separation equipment, at the same time, the mechanical power produced is absorbed by the booster The working medium enters the volute through the inlet pipe, then enters into the working wheel to work through the adjustable nozzle, and then is discharged through the expansion chamber and exhaust pipe. The air volume adjustment of the expansion machine is realized by the pneumatic film actuator installed on the top of the cold box to drive the blade of the nozzle to rotate, thus changing the sectional area of the channel, the stroke of the valve stem of the actuator reflects the change of the width of the nozzle channel. The total stroke of the valve stem is about 40mm. The downward movement of the valve stem ma...
May 05, 2023
After the gas expands through the guide valve and the impeller, the airflow at the outlet of the impeller still has a certain speed. This part of kinetic energy is not converted into mechanical energy for external work, and the resulting kinetic energy loss is called residual speed loss. Considering the rationality of impeller structure shape, the speed should be at 45 ~ 70 m/s. If a section of short tube with gradually expanding section is connected to the outlet of the impeller, then the flow velocity can be reduced and the kinetic energy can be reduced. A part of kinetic energy of the airflow can be converted into pressure energy, and the pressure at the outlet of the short tube will be increased. Therefore, this short tube is called the diffuser. In the air separation plant, the airflow velocity at the outlet of the diffuser is generally 5 ~ 10 m/s. After the diffuser, the temperature of the gas also rises. For the expansion machine used by the air separation unit, it is the p...
Apr 07, 2023
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