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Integral milling closed impeller of expander

Integral milling closed impeller of expander
Impeller is the core component of compressor. The leading compressor manufacturers in the world all implement technical blockade on the key manufacturing process of closed three-dimensional impeller. Three dimensional closed impeller is widely used in large compressors. Because of its large degree of distortion, narrow channel and large curvature of the rotating surface of the shaft disc and cover disc, it is difficult to solve the problem by using general processing technology. Previously, only a few countries in the world mastered the technology, while China's closed impeller integral milling technology is still a blank. On the basis of the original five axis machining process of impeller, the unit developed the special process software for Impeller Based on five axis machining center, and studied the corresponding cutter types and processing parameters of each process, solved the technical difficulties of integral milling processing of high-strength three-dimensional closed impeller, improved the manufacturing accuracy of impeller, and accelerated the development progress of products, It meets the needs of new product development of large compressor.
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Expander is a kind of mechanical equipment that uses compressed gas to expand and depressurize, so that the gas temperature can be reduced to obtain the cooling capacity. In the air separation unit, the expander is an important equipment to provide cooling capacity for the air separation unit, and its cooling capacity accounts for 80% - 90% of the cooling capacity of the air separation unit. The main structural forms of expander are piston type and turbine type. The piston expander is suitable for air separation process with large pressure drop and small flow rate because of its convenient manufacture and low speed. Turbine type has the characteristics of large gas flow, high efficiency, stable and reliable operation and no friction parts. Due to the low pressure air separation process used in large air separation units, the pressure drop and unit cooling capacity are very small, and because the expansion air is sent to the upper column for rectification, the expander is requi
Nov 17, 2025
Generally, the actual cooling capacity of expander is always less than the theoretical cooling capacity. Under the same inlet and outlet pressure and inlet gas temperature, the lower the efficiency of expander, the smaller the unit refrigerant cooling capacity and the smaller the temperature drop efficiency of expander. The efficiency of expander depends on the size of various losses inside the expander. Due to the existence of various losses, the ability of gas to do external work is reduced in varying degrees. To sum up, the losses mainly include the following aspects: 1. When the air flow passes through the work wheel and the deflector, the loss caused by friction and air flow impact on the runner surface is called flow loss. 2. When the impeller is rotating, the friction heat generated by the gas around the wheel disc will increase the temperature of the gas, which is called friction blast loss. 3. When the gas passes through the deflector, the leakage from the gap bet
Nov 07, 2025
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